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Types of Mixers for Industrial Applications

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Paddle Mixers


Paddle mixers are a type of agitator used in the mixing, blending and conditioning of dry friable materials, sludges, and slurries. It's built with large paddles that rotate around a horizontal rotating axis.


Static Mixer


Static mixers use flat, thin, ribbon-shaped blades. Static mixers contain no moving parts, hence, its name. Static mixers contain strategically-designed blockages that forcefully blend the materials together. They are sanitary and easy to clean and maintain because of the simple arrangement of the blades.


High Shear Mixer


Compared to static mixers, high shear mixer operates at high speed, and are designed for particle size reduction, disintegration, dispersion, emulsification, and homogenization to a variety of solid and liquid materials. This application works best in industries such as food prep, paper, and pulp and pharmaceuticals.


Drum Mixer


Drum mixers are built to blend low-to-medium-viscosity materials such as cement or adhesives. These are made from gallon drums that rotate to mix materials of greatly varying particle sizes.


Food Mixer


Food processing mixers give a  product a particular effect or appearance once mixed with certain materials. They are commonly used to beat, whip, knead, mix, blend, or fold edible ingredients. These mixers must be highly sanitized due to strict food and health regulations.


Blender


Blender refers to mixers with sharp blades that work at high speeds. These are best for breaking material down into small pieces.


Planetary Mixer


Planetary mixers are agitators used in cooking or in chemical mixing. Its name derives from the orbital pattern in mixing around the outer edges of mixers bowls on an elliptical or circular axis.


Homogenizer


Homogenizers are used to blend and break down materials completely. Certain type of industrial homogenizers is used for any type of liquid or soluble that requires high grade mixing products such as oil, cosmetics, pharmaceuticals, and food.


Emulsifier


Emulsifiers are similar to homogenizers, it's a high-velocity mixer that uses a perforated screen to mix materials that are otherwise highly difficult to blend.


Agitator


Agitators are used to processing substances with low viscosities such as liquids. The agitation process is primarily a processing aid, acting as a secondary procedure in the overall process.


Batch Mixer


Batch mixers are used mainly to blend materials with varying lengths of mixing. The process for the mixers is to blend a single load of material, and are then refilled with the next material, or batch.


Ribbon Mixer


Ribbon mixers are static as they do not have any moving parts. The flat, thin blades instead function as stationary roadblocks that the materials they’re mixing must go around. This process allows the materials to mix and blends together.


Industrial Mixer


Industrial mixers consist of large vat or tank to contain the materials, and blades that agitate the materials using force. Industries that involve large-scale commercial production will most likely use industrial mixers, as they are capable of processing materials in large volumes.


In-Line Mixer


In-line mixers are mixers placed inside pipes, or in line with material flow. The content is mixed directly inside the pipe rather than inside the tank. This allows them to process exceptionally large batches of material while using an exceptionally low amount of horsepower. They also produce a consistent batch turnover.

Two main types of in-line mixer: static in-line mixer and dynamic in-line mixer. Static in-line mixers work using stationary contoured mixing parts, while dynamic in-line mixers use a combination of high-speed rotating parts and pump pressure.


Stand Mixer

Are mounted on top of their motor so that they can stand upright. Stand mixers are easy to diversify, which is why they’re available in anything from 1-gallon  countertop styles to commercial styles upwards of 25 gallons.


Portable Mixer


Portable mixers are mixers that can be moved from one site to another to provide much-needed mixing and blending that cannot be performed off-site.


Tank Mixer


Tank mixers are mixing machines that use tanks to mix their materials. Normally, they’re made from stainless steel.


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